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MEPROTEC Tubesmart

Production Intelligence for Tube Normalizing Lines

Plan smarter.
Produce continuously.

Tubesmart connects production planning, line status and operator guidance to minimize product-group change losses and keep furnace and cooler productivity high.

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Four parallel steel tubes entering an industrial normalizing furnace
● Furnace≈ 900 °C● Cooler≈ 100 °C● SequenceOptimized● LineStable

The Tubesmart principle

Plan. Coordinate.
Guide. Optimize.

One shared operating picture for planning, production and the people running the line.

01PlanBuild the most productive sequence across different tube product groups.
02CoordinateConnect planning priorities with current production and line status.
03GuideSupport operators through every required change at the right time.
04OptimizeReduce transition losses and sustain a stable, productive flow.

One focused process

Furnace and cooler.
Perfectly coordinated.

Tubes enter side by side, are normalized at approximately 900 °C and then cooled slowly to approximately 100 °C.

01 · InfeedParallel tubes

Product group and sequence confirmed.

02 · Furnace≈ 900 °C

Controlled heating and normalizing.

03 · CoolerSlow cooling

Defined cooling path and stable throughput.

04 · Outfeed≈ 100 °C

Ready for the next production step.

Dynamic sequence optimization

Master the overlap.
Shorten the transition.

A new product can already enter the furnace while the previous product is still inside the cooler. Temperature, atmosphere and product flow therefore change on overlapping timelines. Tubesmart evaluates the complete sum of these adjustments, restructures product categories where useful and adapts the dynamic operating strategy so transitions require fewer changes or can be completed faster.

Temperature TransitionsAtmosphere ChangesFurnace–Cooler OverlapDynamic Operating Strategy
Overlapping Transition TimelineSchematic illustration
0Time →100
Before independent change logic
Product flow
A · CoolerB · FurnaceB · Cooler
Temperature
Temperature adjustment
Atmosphere
Atmosphere adjustment
Production
Restricted transition window
Several interdependent adjustmentsLong transition loss
Optimized coordinated dynamic strategy
Product flow
A · CoolerB* · FurnaceB* · Cooler
Temperature
Adapted
Atmosphere
Adapted
Production
Short transition
Reclassified products + synchronized changesShorter transition loss
Optimization principle: the transition itself is redesigned—not merely moved. Product categorization, setpoint strategy and the timing of overlapping changes are optimized together.

One shared plan

Planning and production
work in the same context.

Tubesmart turns communication into a continuous, transparent workflow instead of isolated schedules and calls.

PLPlanning departmentOrders, priorities, due dates, product groups and intended sequence.
Tube
smart
PRProductionCurrent line state, confirmed changes, operating feedback and actual progress.
Shared sequenceLive line statusChange confirmationUpdated forecast
Upcoming product-group changeGuidance active
01
Review next production groupSpecification, sequence and target start.
✓
02
Prepare required line changesOnly relevant actions are shown.
✓
03
Confirm furnace and cooler settingsReadiness is shared with planning.
●
04
Release optimized sequenceProduction proceeds with a common status.
○

Operator assistance

The right change.
At the right moment.

Tubesmart supports the operator through all necessary adjustments between product groups. Clear preparation and confirmation reduce uncertainty, waiting and avoidable interruptions.

Context-Specific InstructionsReadiness ChecksShared ConfirmationContinuous Feedback

Productivity potential

Every shortened transition
creates productive capacity.

Optimized categorization, dynamic setpoint strategies and coordinated execution can unlock substantial output without changing the core thermal process.

Productivity potential>10%Possible with suitable product mix and baseline.
Required adjustmentsFewerProduct categories and operating strategies are optimized.
Transition durationShorterTemperature and atmosphere changes are synchronized.
Plan vs. actualSharedPlanning and production remain synchronized.

The stated productivity improvement is a potential, not a guaranteed result. Actual performance depends on product mix, current planning quality, transition rules, line constraints and implementation scope.

Tubesmart application on the ProduceSmart platform

Built on ProduceSmart

Planning intelligence.
Connected to production.

Tubesmart combines order context, product-group knowledge, line state and operator feedback on the common ProduceSmart platform.

01 Order and planning information02 Product-group and transition knowledge03 Furnace and cooler production status04 Recommendations, confirmations and continuous optimization
Explore ProduceSmartSee the technology

Turn planning into productive flow

Optimize the sequence.
Keep the line moving.

Let us evaluate the product-group transitions and planning losses in your tube normalizing line.

Request a Tubesmart demoExplore resources
MEPROTEC TubesmartPlanning and production. One optimized process.

Sequence Optimization · Operator Guidance · Shared Production Context