Technology

From production data
to process understanding.

MEPROTEC connects live data, engineering models and process knowledge to create an explainable intelligence layer for industrial production.

Iceberg representing the difference between visible data and deeper process understanding

The intelligence journey

Data is the beginning.
Understanding is the result.

Six connected technology stages turn individual signals into sustainable process improvement.

ConnectAcquire live production and quality data.
ContextualizeRelate values to parts, batches and process steps.
UnderstandExplain relationships with engineering models.
PredictIdentify trends and deviations early.
ProveDocument every product and decision.
OptimizeImprove quality, OEE and stability.

01 · Data Integration

Connect the complete
production context.

ProduceSmart brings together heterogeneous information without replacing the systems that already operate the line. Every signal receives a clear technical and product-related context.

PLC & ControlsSensors & VisionProcess ModelsQuality Systems
PLCSensorsModelsQuality
Producesmart
Live hot-forming process represented in the digital twin
Process StateLivePart ContextTrackedModel SyncActive

02 · Digital Twin

The line becomes
a living model.

The digital twin synchronizes equipment states, product positions and process conditions in real time. It creates the common spatial and temporal reference for all subsequent intelligence.

3D Line StateLive SynchronizationProduct TrackingHistorical Replay
ProduceSmart intelligence platform with orange data rings
ModelsEngineeringAnalyticsExplainableInsightsActionable

03 · Process Intelligence

AI supported by
engineering knowledge.

HFsmart and the other applications do not evaluate isolated values. Statistical methods, machine learning and physical process models work together to identify causes and explain their impact.

Anomaly DetectionQuality PredictionCause CorrelationEngineering Models

04 · Predictive Analytics

Recognize tomorrow
in today’s process.

Trends are evaluated before they become scrap, quality deviations or unplanned downtime.

Predictive signal96%

Prediction confidence for a developing process deviation. HFsmart turns the trend into an understandable recommendation instead of a late alarm.

Predictive QualityPredictive MaintenanceScrap RiskProcess Stability

05 · Traceability

Every product receives
its digital history.

The Digital Product Passport documents material, thermal history, process parameters, model results and final quality status for every part, coil or batch.

Digital Product Passport● Approved
Product IDHF-2026-004518
Material22MnB5 · AlSi
Temperature HistoryComplete
Diffusion ModelCalculated
Transfer Time2.92 s
Quality StatusReleased

06 · Platform Architecture

Open where necessary.
Consistent where valuable.

A scalable architecture connects shop-floor data with models, applications and business systems.

Layer 04ApplicationsHFsmart · Tubesmart · Batchsmart · Stripsmart
Layer 03Manufacturing IntelligenceModels · AI · Analytics · Traceability
Layer 02Context & Digital TwinProducts · Batches · Equipment · Time
Layer 01Data IntegrationPLC · Sensors · Vision · MES · Quality

The sustainable advantage

Technology preserves
process knowledge.

MEPROTEC makes experience scalable. Relationships learned in projects become transparent models and repeatable intelligence instead of remaining with individual experts.

Engineering knowledge transformed into digital intelligence

From data to sustainable value

Understanding creates
sustainable success.

Let us connect your production data with the engineering knowledge behind your process.

Digital Twin & Live ContextAI & Engineering ModelsPredictive Quality & MaintenanceDigital Product Passport