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MEPROTEC Stripsmart

Process Intelligence for Continuous Strip Lines

Transition smarter.
Produce more strip.

Stripsmart transforms product changes into a controlled dynamic process—optimizing sequence, heating, atmosphere and cooling to reduce transition scrap and idle time.

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Steel strip coil on the Stripsmart platform
● SequenceOptimized● TransitionDynamic● Scrap RiskControlled● Thermal TrackMaterial-based

Three application worlds

Different lines.
The same transition challenge.

Stripsmart applies process understanding wherever changing strip products require coordinated thermal and operational transitions.

01 · Carbon steel stripHardening & tempering lines

Dynamic coordination of heating, hardening, transformation, tempering and cooling for changing carbon-steel products and dimensions.

Martempering · Austempering · Patenting
02 · Electrical steel stripDecarburizing lines

Product-dependent control of thermal profile, atmosphere, decarburization conditions and downstream processing.

Atmosphere · Dew point · Thermal profile
03 · Chromium steelsHeat-treatment lines

Coordinated heating and cooling strategies for ferritic, martensitic and other Cr-steel strip applications.

Surface · Properties · Controlled cooling

The Stripsmart principle

Understand. Sequence.
Transition. Assure.

The production plan and the real dynamic behavior of the line become one optimization problem.

01UnderstandConnect material, product, recipe and actual line behavior.
02SequenceArrange products to minimize difficult or waste-intensive transitions.
03TransitionCoordinate heating, atmosphere, speed, quench and cooling dynamically.
04AssureProtect properties and surface quality throughout the transition zone.

The hidden reserve

The spreadsheet works.
But what does it leave unused?

Excel-based planning can keep production running, yet its inherited categories and safety margins rarely reveal how much transition time, energy and good strip remain locked inside the process.

Static Product GroupsInherited Safety MarginsManual Transition RulesUnknown Optimization Reserve
Strip_Sequence_Master_Final.xlsxPlanning logic
ProductGroupHeatCoolLossStrip AC-12R-06Q-03?Strip BC-18R-11Q-07?Strip CCR-4R-15Q-09?
The plan is known. The unused process potential is not.

Dynamic transition optimization

The next strip enters
before the previous one is gone.

At a product change, different sections of the line simultaneously contain different material. Stripsmart synchronizes setpoint ramps and strip speed with the physical position of the transition—reducing the length that falls outside the quality corridor.

Strip Position TrackingCoupled Setpoint RampsDynamic Line SpeedTransition Quality Corridor
Before independent transition rules
Strip flow
Product AProduct B
Heating
Setpoint change
Cooling
Cooling change
Output
Transition scrap
Wide out-of-corridor zoneHigh loss
Optimized synchronized dynamic strategy
Strip flow
Product AProduct B
Heating
Dynamic ramp
Cooling
Synchronized
Output
Reduced
Short controlled transition zoneLower scrap
Optimization principle: sequence and transition trajectory are optimized together—not as separate planning and control tasks.
01EntryIdentity, thickness, width and starting condition.
02HeatingMaterial-specific ramp and soaking behavior.
03Quench / CoolingRequired gradient, target temperature and uniformity.
04ExitProperties, surface and transition classification.

Material-aware thermal control

Heat and cool
for the material—not the category.

Stripsmart combines product data and process models to calculate the transition trajectory that reaches the required state with minimum reserve.

01 Chemistry & grade02 Thickness & width03 Pre-process & structure04 Target properties05 Atmosphere requirements06 Heating & cooling response

Transition quality safeguards

Less scrap.
Without compromising the strip.

Every optimization remains inside product-specific process and quality limits, including the transient zone between two products.

TP
Target propertiesRequired transformation and mechanical result.
Protected
FL
FlatnessCooling and tension behavior across the transition.
Controlled
SF
Surface conditionAtmosphere, oxidation and finish requirements.
Verified
UN
UniformityTemperature and properties across width and length.
Assured

Operational impact

Unlock the reserve
inside every transition.

Digital process understanding turns conservative planning margins into controlled productivity and quality potential.

Transition scrapReducedShorter out-of-corridor strip length.
Sequence lossesLowerProducts are arranged by real transition effort.
Idle timeMinimizedChanges are prepared and executed dynamically.
Thermal efficiencyMaterial-basedHeating and cooling match actual requirements.

Actual improvements depend on line configuration, product mix, existing transition strategy, data quality and implementation scope.

Stripsmart strip coil application on the ProduceSmart platform

Built on ProduceSmart

Transition intelligence.
Connected to the complete line.

Stripsmart combines order sequence, strip position, material context, line state, engineering models and quality limits on the common ProduceSmart platform.

01 Orders, coils and product requirements02 Line configuration and live strip position03 Heating, atmosphere and cooling models04 Optimized sequence and dynamic transition strategy
Explore ProduceSmartSee the technology

Make every meter count

Optimize the sequence.
Control the transition.

Let us identify where Stripsmart can reduce transition scrap, idle time and hidden planning reserves in your continuous strip line.

Request a Stripsmart demoExplore resources
MEPROTEC StripsmartFrom static recipes to dynamic transition intelligence.

Sequence Optimization · Material-Based Thermal Tracks · Scrap Reduction · Quality Assurance